Mario Castoldi had been convinced from the earliest days of MC.200 flight testing that full potential of the design would be achieved only by the installation of an inline engine. This opinion was confirmed during August 1940 when the prototype Macchi MC.202 (MM 445) was tested with an imported Daimler-Benz DB 601A-1 engine. The prototype was first flown on 10 August 1940, and its initial trials were so impressive that it was ordered into production without delay.
Generally similar in overall configuration to the MC.200, the MC.202 Folgore (thunderbolt) introduced a new fuselage structure with an enclosed cockpit, similar wings, but retained the tail unit and landing gear of its predecessor. However, the single MC.202 prototype, which was basically a re-engined MC.200 airframe, was flown with a retractable tailwheel. Because of the degree of commonality there was little delay in starting production, the first deliveries being made in the spring of 1941. Built alongside the MC.200 by Macchi, Breda and SAI-Ambrosini, early series aircraft were powered by imported DB601A-1 engines until such time as Alfa Romeo had a licence-built version in production as the RA.1000 RC.41-1 Monsone (monsoon). However, it was limited manufacture of this engine which restricted the number of MC.202s to a total of about 1,500 when production ended in 1943, and. so the MC.200 continued to be manufactured simultaneously, instead of being supplanted completely by the Folgore. Like its predecessor, the MC.202 was built in generally similar MC.202AS and MC.202CB tropicalised and fighter-bomber variants respectively, plus a single MC.202D experimental aircraft which introduced a revised radiator for the engine cooling system.
Undoubtedly the best wartime fighter to serve in large numbers with the Regia Aeronautica, initial deliveries of production aircraft were made in November 1941 to units operating in Libya. The Folgore also took part in actions against Malta and Allied convoys in the Mediterranean and, in September 1942, was deployed in some numbers on the Eastern Front. They played a significant role in the defence of Sicily and southern Italy against bombing attacks launched by the USAF, but by the time of the Allied invasion of Sicily they were less effective as attrition had reduced the total number available.
Specification
Macchi MC.202
Type: single-seat interceptor fighter
Powerplant: one 1,175-hp (876-kW) Alfa Romeo RA.1000 RC.41-1 Monsone 12-cylinder inverted-Vee piston engine
Performance: maximum speed 370 mph (595 km/h) at 16,405 ft (5000 m); service ceiling 37,730 ft (11500 m); range 475 miles (765 km)
Weight: empty 5,181lb (2350 kg); maximum take-off 6,636 lb (3010 kg)
Dimensions: span 34 ft 8lh in (10.58 m); length 29 ft 0 ½ in (8.85 m); height 9 ft 11 ½ in (3.04 m); wing area 180.84 sq ft (16.80 m2)
Armament: initially two 12.7-mm (0.5-in) Breda-SAFAT machine-guns in upper engine cowling, but later series added two wing-mounted 7.7-mm (0.303-in) Breda-SAFAT guns; one production batch introduced a 20-mm cannon beneath each wing
Operators: Luftwaffe (small number ex-Italian), Italian Regia Aeronautica, Aeronautica Cobelligerante del Sud, and Aeronautica azionale Repubblicana
Variants and production
Like its predecessor C.200, the C.202 had relatively few modifications, with only 116 modifications during its career, most of them practically invisible externally. The total series production ordered was 1,454: 900 to Breda, 150 to SAI Ambrosini, 403 to Aermacchi. The amount produced was actually 1,106 and not 1,220 as previous stated. Breda built 649 (Series XVI deleted, Series XII and XV partially completed caused the difference); Aermacchi made 390 examples, SAI only 67.
One of the differences between prototype and series production was the lack of radio antenna and the retractable tailwheel (these differences caused the slightly advantage in speed); the difference in speed was not so great and so, the series version had the fixed tailwheel and the radio antenna. However, the support for the engine, originally made in steel, was replaced with a lighter aluminium structure.
C.202
Starting with the Serie VII, the fighter had a new wing with a provision for two 7.7 mm (.303 in) Breda-SAFAT machine guns and an armoured windscreen (previously, only the armoured seat and the self-sealing tanks were provided). Serie IX's weight was 2,515/3,069 kg with the 7.7 machine guns seldom installed.[36]
C.202AS
Dust filters for operations in North Africa (AS - Africa Settentrionale, North Africa); they little affected the speed and so, almost all Folgores had them and thus were in C.202AS standard; finally, starting with Serie XI there was a provision for two 50, 100 or 160 kgs bombs, small bombs clusters (10, 15, 20 kg) or 100 l tanks. These underwing pylons were rarely utilized, as Folgores were needed in the interceptor roles.
C.202CB
Underwing hardpoints for bombs or drop tanks (CB - Caccia Bombardiere, Fighter-Bomber)
C.202EC
probably meaning Esperimento Cannoni, it was another linking ring between Veltro and Folgore. One aircraft (Serie III, s/n MM 91974) was fitted with a pair of gondola-mounted 20 mm cannon with 200 rounds each (it flew on 12 May 1943); later it was turned into a C.205V. Another four examples were so equipped, but, despite the good results in the trials (aimed to boost the Folgore's firepower), there was no further production, because the cannons penalized the aircraft's performance. There was, in the Folgore, no room to mount them inside the wings or the nose, so it was developed the MC.205V/Ns.[38] Neverthless, the XII series could have introduced a new wing with MG 151 provisions. This is not well documented, as this series was produced by Breda after the Armistice, and was interrupted with the devastating USAAF bombings, together with many others aircraft; among them, also Macchi 205 production and the 206 prototype (30 April 1944; in five days, the USAAF managed to destroy both Fiat and Macchi facilities, eliminating all of Italy's fighter production).
C.202RF
Equipped with cameras for photo-reconnaissance missions (R - Ricognizione, Reconnaissance), very few produced, later the recce role will be couvered by Veltros.
C.202D
Prototype with a revised radiator, under the nose, similar to the P-40's one (s/n. MM 7768)
C.202 AR.4
at least one was modified as 'drone director' (coupled with S.79s), and it was planned to use Folgores also as 'Mistel', with an AR.4 "radiobomba". (a sort of remote-control kamikaze bomber).
C.202 with DB 605 and other engines
Macchi MC.202 with DB 605 were initially known as MC.202 bis; later as the C.205 Veltro. Macchi C.200, C.202 and C.205 shared many common components. The MC.200A/2 was a MC.200 with Folgore wings (MM.8238). After the Armistice, Aeronautica Sannita or the Co-Belligerant Italian AF began MC.205 modifying C.202s with DB 605s. These aircraft were known also as "Folgeltro". Around two dozen were made. Another Folgore was modified with DB 601E-1 (1,350 hp) in summer 1944, but this hybrid with Bf-109F technology crashed on 21 January 1946. The MC. 204 was a version with a L.121 Asso (1,000 hp); proposed early in the war (28 September 1940), but all the effort continued only with DB-601 engines. Early Folgores had original DB 601s, while from the Serie VII, RC.41s were available. Italian engines had 100 hp less than the German DB 601s.
After the war, 31 C.202 airframes were fitted with license-built Daimler-Benz DB 605 engines and sold to Egypt as C.205 Veltros, with another 11 'real' MC.205s (with MG151 cannons in the wings).